Jinan Hengsheng CNC Vibration Knife Cutting Machine: Empowering the Intelligent Upgrade of Sofa and Home Textile Industry, Opening a New Era of Efficiency and Precision

introduction

Driven by the trend of smart homes and personalized consumption, the sofa home textile industry is facing the challenge of transitioning from traditional manufacturing to intelligent manufacturing. Jinan Hengsheng CNC Equipment Co., Ltd. has become a benchmark equipment in the industry with its independently developed new generation intelligent vibration knife cutting machine, which has the core advantages of high precision, high efficiency, and multi material adaptation, helping enterprises break through production bottlenecks and seize market opportunities.

---

1、 Industry pain points drive technological innovation

Traditional sofa home textile manufacturing has long been plagued by problems such as low cutting accuracy of complex materials, insufficient processing efficiency of irregular parts, and rising labor costs. Jinan Hengsheng CNC aims at market demand and launches the HS series vibration knife cutting machine, redefining industry standards through technological innovation:

-Accurate and efficient: using servo motor drive+AI path planning, cutting error ≤ ± 0.08mm, speed up to 20m/min, 300% higher efficiency than traditional equipment;

-Multi material compatibility: supports one click switching of 10+materials such as sponge, leather, down, non-woven fabric, etc., solving the problem of heat sensitive material burn marks and adhesion;

-Intelligent ecosystem: Integrated IoT system, real-time monitoring of device status, remote operation and maintenance to reduce downtime risks.

---

2、 The core application scenarios of Hengsheng vibration knife cutting machine

1. Sofa manufacturing: full process upgrade from filling layer to fabric

-High density sponge cutting: The unique multi blade linkage technology can simultaneously cut 5 layers of composite sponge, with an error control of ± 0.1mm, meeting the ergonomic surface requirements (such as a 40% increase in production capacity of a certain top brand memory cotton sofa);

-Non destructive cutting of genuine leather: equipped with an adaptive pressure sensing system that automatically identifies leather thickness (0.5-5mm) and reduces edge burrs by 90%;

-Down filling and shaping: Through a dynamic vacuum adsorption platform, the three-dimensional cutting of down jackets and cushions is achieved, and the filling uniformity reaches the industry-leading level.

2. Home textile customization: a breakthrough tool for personalized production in small batches

-Seamless cutting of large-sized curtains: supports one-time molding of 6m wide fabric, and with automatic typesetting algorithm, the material utilization rate is increased to 95%;

-Precision processing of functional fabrics: For flame-retardant and waterproof coated fabrics, low-temperature cutting mode is adopted to prevent coating peeling problems;

-Flexible supply chain empowerment: 1-hour rapid mold change to meet the demand for "small order quick response" in live streaming e-commerce (customer case: a popular home furnishing brand with a daily delivery volume exceeding 5000 pieces).

---

3、 Technological breakthrough: redefining industry standards

Jinan Hengsheng CNC has been deeply involved in the industry for more than ten years, and its vibration knife cutting machine has obtained 12 national patents. The core technological highlights include:

-Five axis linkage system: realizing one-time forming and cutting of complex structures such as curved handrails and carved decorative parts;

-AI visual correction: By using a CCD camera to automatically detect material deviation, the cutting path is corrected in real time, and the yield rate is increased to 99.8%;

-Green energy-saving design: standby power consumption is less than 0.5kW, saving 35% energy compared to similar products, helping enterprises to transform to low-carbon.

---

4、 Future layout: Intelligent manufacturing ecology, win-win future

Jinan Hengsheng CNC will continue to deepen its "hardware+software+service" three in one strategy:

-2024 New Product Plan: Launch an AI intelligent typesetting system that supports users to generate the optimal cutting solution with just one click through a mobile app;

-Green Intelligent Manufacturing Ecosystem: Establishing a material recycling platform in collaboration with upstream and downstream enterprises to promote sustainable development in the industry;

-Global service network: Set up service centers in Europe, America, and Southeast Asia to respond to customer needs 24 hours a day.

---

conclusion

As a leading enterprise in intelligent manufacturing in China, Jinan Hengsheng CNC drives industrial upgrading with technological innovation. Its vibration knife cutting machine is becoming the core competitiveness for sofa home textile enterprises to reduce costs and increase efficiency, and seize the high-end market. In the future, Hengsheng CNC will continue to be customer-oriented, work together with partners to build a smart factory, and open a new chapter in furniture manufacturing with "high precision, high efficiency, and high added value"!